FORGING

STEP 01

Each wheel begins as a 6061-T6 aerospace-grade aluminum billet. The billet is heated and pressed under 8,000 tons of force in a controlled-temperature forge press. This process aligns the grain structure of the aluminum to follow the barrel profile continuously — eliminating the voids and porosity common in cast wheels. The result is a denser, stronger, and lighter wheel blank ready for precision machining.

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ALL STEPS

FORGING

6061-T6 aluminum billets pressed under 8,000 tons — grain structure flows continuously through the barrel profile.

● CURRENT

CNC MACHINING

5-axis CNC cells cut every face, spoke, and barrel to the customer's exact offset, bolt pattern, and lip depth.

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TESTING

Each wheel passes impact, fatigue, and structural verification — not a sample batch, every single wheel.

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FINISHING

Powdercoat, PVD, or raw machined — applied in a controlled clean room, then ceramic clearcoated for durability.

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